A Reliability Assurance Test Planning and Analysis Tool

This presentation documents the work of IDA 2024 Summer Associate Emma Mitchell. The work presented details an R Shiny application developed to provide a user-friendly software tool for researchers to use in planning for and analyzing system reliability. Specifically, the presentation details how one can plan for a reliability test using Bayesian Reliability Assurance test methods. Such tests utilize supplementary data and information, including reliability models, prior test results, expert judgment, and knowledge of environmental conditions, to plan for reliability testing, which in turn can often help in reducing the required amount of testing....

2024 · Emma Mitchell, Rebecca Medlin, John Haman, Keyla Pagan-Rivera, Dhruv Patel

Improving Test Efficiency- A Bayesian Assurance Case Study

To improve test planning for evaluating system reliability, we propose the use of Bayesian methods to incorporate supplementary data and reduce testing duration. Furthermore, we recommend Bayesian methods be employed in the analysis phase to better quantify uncertainty. We find that when using Bayesian Methods for test planning we can scope smaller tests and using Bayesian methods in analysis results in a more precise estimate of reliability – improving uncertainty quantification....

2023 · Rebecca Medlin

Introduction to Design of Experiments for Testers

This training provides details regarding the use of design of experiments, from choosing proper response variables, to identifying factors that could affect such responses, to determining the amount of data necessary to collect. The training also explains the benefits of using a Design of Experiments approach to testing and provides an overview of commonly used designs (e.g., factorial, optimal, and space-filling). The briefing illustrates the concepts discussed using several case studies....

2023 · Breeana Anderson, Rebecca Medlin, John Haman, Kelly Avery, Keyla Pagan-Rivera

Case Study on Applying Sequential Analyses in Operational Testing

Sequential analysis concerns statistical evaluation in which the number, pattern, or composition of the data is not determined at the start of the investigation, but instead depends on the information acquired during the investigation. Although sequential analysis originated in ballistics testing for the Department of Defense (DoD)and it is widely used in other disciplines, it is underutilized in the DoD. Expanding the use of sequential analysis may save money and reduce test time....

2022 · Rebecca Medlin, Keyla Pagán-Rivera, Jay Dennis, Monica Ahrens

Thoughts on Applying Design of Experiments (DOE) to Cyber Testing

This briefing presented at Dataworks 2022 provides examples of potential ways in which Design of Experiments (DOE) could be applied to initially scope cyber assessments and, based on the results of those assessments, subsequently design in greater detail cyber tests. Suggested Citation Gilmore, James M, Kelly M Avery, Matthew R Girardi, and Rebecca M Medlin. Thoughts on Applying Design of Experiments (DOE) to Cyber Testing. IDA Document NS D-33023. Alexandria, VA: Institute for Defense Analyses, 2022....

2022 · Michael Gilmore, Rebecca Medlin, Kelly Avery, Matthew Girardi

Determining How Much Testing is Enough- An Exploration of Progress in the Department of Defense Test and Evaluation Community

This paper describes holistic progress in answering the question of “How much testing is enough?” It covers areas in which the T&E community has made progress, areas in which progress remains elusive, and issues that have emerged since 1994 that provide additional challenges. The selected case studies used to highlight progress are especially interesting examples, rather than a comprehensive look at all programs since 1994. Suggested Citation Medlin, Rebecca, Matthew R Avery, James R Simpson, and Heather M Wojton....

2021 · Rebecca Medlin, Matthew Avery, James Simpson, Heather Wojton

Introduction to Bayesian Analysis

As operational testing becomes increasingly integrated and research questions become more difficult to answer, IDA’s Test Science team has found Bayesian models to be powerful data analysis methods. Analysts and decision-makers should understand the differences between this approach and the conventional way of analyzing data. It is also important to recognize when an analysis could benefit from the inclusion of prior information—what we already know about a system’s performance—and to understand the proper way to incorporate that information....

2021 · John Haman, Keyla Pagan-Rivera, Rebecca Medlin, Heather Wojton

Why are Statistical Engineers Needed for Test & Evaluation?

The Department of Defense (DoD) develops and acquires some of the world’s most advanced and sophisticated systems. As new technologies emerge and are incorporated into systems, OSD/DOT&E faces the challenge of ensuring that these systems undergo adequate and efficient test and evaluation (T&E) prior to operational use. Statistical engineering is a collaborative, analytical approach to problem solving that integrates statistical thinking, methods, and tools with other relevant disciplines. The statistical engineering process provides better solutions to large, unstructured, real-world problems and supports rigorous decision-making....

2021 · Rebecca Medlin, Keyla Pagan-Rivera, Monica Ahrens

A Review of Sequential Analysis

Sequential analysis concerns statistical evaluation in situations in which the number, pattern, or composition of the data is not determined at the start of the investigation, but instead depends upon the information acquired throughout the course of the investigation. Expanding the use of sequential analysis has the potential to save resources and reduce test time (National Research Council, 1998). This paper summarizes the literature on sequential analysis and offers fundamental information for providing recommendations for its use in DoD test and evaluation....

2020 · Rebecca Medlin, John Dennis, Keyla Pagan-Rivera, Leonard Wilkins, Heather Wojton

Trustworthy Autonomy- A Roadmap to Assurance -- Part 1- System Effectiveness

The Department of Defense (DoD) has invested significant effort over the past decade considering the role of artificial intelligence and autonomy in national security (e.g., Defense Science Board, 2012, 2016, Deputy Secretary of Defense, 2012, Endsley, 2015, Executive Order No. 13859, 2019, US Department of Defense, 2011, 2019, Zacharias, 2019a). However, these efforts were broadly scoped and only partially touched on how the DoD will certify the safety and performance of these systems....

2020 · Daniel Porter, Michael McAnally, Chad Bieber, Heather Wojton, Rebecca Medlin

Bayesian Component Reliability- An F-35 Case Study

A challenging aspect ofa system reliability assessment is integratingmultiple sources of information, such as component, subsystem, and full-system data,along with previous test data or subject matter expert (SME) opinion. A powerfulfeature of Bayesian analyses is the ability to combine these multiple sources of dataand variability in an informed way to perform statistical inference. This feature isparticularly valuable in assessing system reliability where testing is limited and only asmall number of failures (or none at all) are observed....

2019 · Rebecca Medlin, V. Bram Lillard

Challenges and New Methods for Designing Reliability Experiments

Engineers use reliability experiments to determine the factors that drive product reliability, build robust products, and predict reliability under use conditions. This article uses recent testing of a Howitzer to illustrate the challenges in designing reliability experiments for complex, repairable systems. We leverage lessons learned from current research and propose methods for designing an experiment for a complex, repairable system. Suggested Citation Freeman, Laura J., Rebecca M. Medlin, and Thomas H....

2019 · Laura Freeman, Thomas Johnson, Rebecca Medlin

Managing T&E Data to Encourage Reuse

Reusing Test and Evaluation (T&E) datasets multiple times at different points throughout a program’s lifecycle is one way to realize their full value. Data management plays an important role in enabling - and even encouraging – this practice. Although Department-level policy on data management is supportive of reuse and consistent with best practices from industry and academia, the documents that shape the day-to-day activities of T&E practitioners are much less so....

2019 · Andrew Flack, Rebecca Medlin

Analysis of Split-Plot Reliability Experiments with Subsampling

Reliability experiments are important for determining which factors drive product reliability. The data collected in these experiments can be challenging to analyze. Often, the reliability or lifetime data collected follow distinctly nonnormal distributions and include censored observations. Additional challenges in the analysis arise when the experiment is executed with restrictions on randomization. The focus of this paper is on the proper analysis of reliability data collected from a nonrandomized reliability experiments....

2018 · Rebecca Medlin, Laura Freeman, Jennifer Kensler, Geoffrey Vining

Power Approximations for Reliability Test Designs

Reliability tests determine which factors drive system reliability. Often, the reliability or failure time data collected in these tests tend to follow distinctly non- normal distributions and include censored observations. The experimental design should accommodate the skewed nature of the response and allow for censored observations, which occur when systems under test do not fail within the allotted test time. To account for these design and analysis considerations, Monte Carlo simulations are frequently used to evaluate experimental design properties....

2018 · Rebecca Medlin, Laura Freeman, Thomas Johnson

Comparing Live Missile Fire and Simulation

Modeling and Simulation is frequently used in Test and Evaluation (T&E) of air-to-air weapon systems to evaluate the effectiveness of a weapons. The AirIntercept Missile-9X (AIM-9X) program uses modeling and simulationextensively to evaluate missile miss distances. Since flight testing isexpensive, the test program uses relatively few flight tests and supplementsthose data with large numbers of miss distances from simulated tests acrossthe weapons operational space. However, before modeling and simulation canbe used to predict performance it must first be validated....

2017 · Rebecca Medlin, Pamela Rambow, Douglas Peek

On Scoping a Test that Addresses the Wrong Objective

Statistical literature refers to a type of error that is committed by giving the right answer to the wrong question. If a test design is adequately scoped to address an irrelevant objective, one could say that a Type III error occurs. In this paper, we focus on a specific Type III error that on some occasions test planners commit to reduce test size and resources. Suggested Citation Johnson, Thomas H., Rebecca M....

2017 · Thomas Johnson, Rebecca Medlin, Laura Freeman, James Simpson

DOT&E Reliability Course

This reliability course provides information to assist DOT&E action officers in their review and assessment of system reliability. Course briefings cover reliability planning and analysis activities that span the acquisition life cycle. Each briefing discusses review criteria relevant to DOT&E action officers based on DoD policies and lessons learned from previous oversight efforts. Suggested Citation Avery, Matthew, Jonathan Bell, Rebecca Medlin, and Freeman Laura. DOT&E Reliability Course. IDA Document NS D-5836....

2016 · Matthew Avery, Rebecca Medlin, Jonathan Bell, Laura Freeman

Best Practices for Statistically Validating Modeling and Simulation (M&S) Tools Used in Operational Testing

In many situations, collecting sufficient data to evaluate system performance against operationally realistic threats is not possible due to cost and resource restrictions, safety concerns, or lack of adequate or representative threats. Modeling and simulation tools that have been verified, validated, and accredited can be used to supplement live testing in order to facilitate a more complete evaluation of performance. Two key questions that frequently arise when planning an operational test are (1) which (and how many) points within the operational space should be chosen in the simulation space and the live space for optimal ability to verify and validate the M&S, and (2) once that data is collected, what is the best way to compare the live trials to the simulated trials for the purpose of validating the M&S?...

2015 · Kelly Avery, Laura Freeman, Rebecca Medlin

Estimating System Reliability from Heterogeneous Data

This briefing provides an example of some of the nuanced issues in reliability estimation in operational testing. The statistical models are motivated by an example of the Paladin Integrated Management (PIM). We demonstrate how to use a Bayesian approach to reliability estimation that uses data from all phases of testing. Suggested Citation Browning, Caleb, Laura Freeman, Alyson Wilson, Kassandra Fronczyk, and Rebecca Dickinson. “Estimating System Reliability from Heterogeneous Data.” Presented at the Conference on Applied Statistics in Defense, George Mason University, October 2015....

2015 · Caleb Browning, Laura Freeman, Alyson Wilson, Kassandra Fronczyk, Rebecca Medlin

Statistical Models for Combining Information Stryker Reliability Case Study

Reliability is an essential element in assessing the operational suitability of Department of Defense weapon systems. Reliability takes a prominent role in both the design and analysis of operational tests. In the current era of reduced budgets and increased reliability requirements, it is challenging to verify reliability requirements in a single test. Furthermore, all available data should be considered in order to ensure evaluations provide the most appropriate analysis of the system’s reliability....

2015 · Rebecca Medlin, Laura Freeman, Bruce Simpson, Alyson Wilson

Validating the PRA Testbed Using a Statistically Rigorous Approach

For many systems, testing is expensive and only a few live test events are conducted. When this occurs, testers frequently use a model to extend the test results. However, testers must validate the model to show that it is an accurate representation of the real world from the perspective of the intended uses of the model. This raises a problem when only a small number of live test events are conducted, only limited data are available to validate the model, and some testers struggle with model validation....

2015 · Rebecca Medlin, Dean Thomas